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Chao Dun Machinery (Zhejiang) Co., Ltd

ZW Series Fire Protection Booster and Pressure Stabilization Equipment-ZW

Product Overview

Fire Pressure Stabilization Unit — GB 98S205 design with diaphragm tank water-air separation and VFD constant pressure control, ≥150L built-in fire water storage, ±0.01 MPa stabilization at 0.6/1.0/1.6 MPa rating.

Resolves large tank footprint/civil costs, pressure fluctuation/water hammer, and secondary contamination in conventional fire pressure stabilization systems.

Suitable for residential hydrant systems, commercial sprinklers, and civil defense/metro/industrial fire protection requiring 30-second initial supply, zero contamination, and reliable standby operation.

Product Advantages

Extended Service Life: Diaphragm pressure tank one-time charging + branded electrical components aging test resist fatigue & corrosion. Design lifespan ≥15 years—over 40% longer than traditional bladder-type pressure stabilization equipment.

Significant Energy Savings: Intelligent VFD on-demand regulation + vibration isolators reduce energy loss. Comprehensive energy savings 15%–25% at rated duty. Combined with fire signal linkage to avoid idle running, annual electricity costs drop by 20%–30%.

Lower Maintenance Costs: Modular integrated design + pre-installed vibration isolators enable routine inspection without special tools. Single technician completes pressure check/component replacement within 1 hour, reducing labor costs by 50%.

Lightweight & Compact Design: Booster pump + electrical control + pressure tank + pipeline four-in-one integration. Footprint reduced by 35% for equivalent water storage ratings, lowering room space requirements & civil construction costs.

Faster Installation: Flange/thread standard interfaces + pre-installed vibration isolators enable positioning → pipe connection → commissioning within 2 hours, compressing deployment cycle by 40%.

Application Scenarios

Multi-Story Building Fire Protection: Hydrant system boosting for residential/offices/malls, ensuring water pressure at the most unfavorable point meets standards, complying with fire acceptance specifications.

High-Rise Building Fire Protection: Zone water supply stabilization for super high-rise residential/hotels/offices, ensuring high-zone hydrant water column 7–13 m compliant output.

Automatic Sprinkler Systems: Pressure stabilization for automatic sprinkler extinguishing systems in malls/hospitals/factories, maintaining nozzle working pressure 0.1 MPa, ensuring rapid response during initial fire stage.

Comprehensive Fire Water Supply: Fire network boosting/stabilization for complex scenarios (civil air defense/subway stations/industrial plants), supporting dual-power switching and intelligent linkage control.

System Compatibility Requirements: Clean water or similar liquids. Pressure: 0.6/1.0/1.6 MPa. Fire water storage: ≥150/300/450 L. Stabilization storage: ≥50 L. Ambient temperature: 0–40℃ (32–104℉).

Technical Parameters

Model Designation

Operating Conditions

Environment: Temp 0–40°C (32–104°F) | Humidity ≤95% non-condensing | Altitude ≤1000m (≤3280 ft, customizable if exceeded)

System: Working pressure 0.6/1.0/1.6 MPa (87/145/232 psi) | Fire water storage ≥150/300/450L | Stabilization storage ≥50L | Constant-pressure accuracy ≤±0.01 MPa (≤±1.45 psi)

Media: Clean water or similar liquids

Electrical: Power 3-phase 380V±10%/50Hz (dual-power optional) |

Control: Intelligent voice/pressure linkage/fire signal input (optional) Installation: Indoor dry & ventilated, no pre-embedded anchor bolts | Interface: Flange/thread, compliant with 98S205 standard

Note: Special conditions (extreme temp/corrosive media/super high-rise/explosion-proof)? Consult before selection. Custom solutions available.

Ompliance & Certifications

National Standard Atlas Compliance: Strictly manufactured per 98S205 “Selection and Installation of Fire Boosting and Pressure Stabilization Equipment”. Hydraulic performance & electrical safety 100% compliant. Third-party full performance test reports available.

Fire Acceptance Compliance: Built-in ≥150 L fire water storage provides 30-second initial fire-fighting water supply before main pump startup, meeting core acceptance requirements of GB 50974-2014 “Technical code for fire water supply and hydrant systems”.

Electrical Safety Certification: Intelligent electrical control module certified with CCC/CE, compliant with GB 7251.1-2013 “Low-voltage switchgear and controlgear”, IP54 protection rating, supporting dual-power auto/manual switching.

Factory Inspection Standard: Every unit undergoes 1.5× rated pressure hydrostatic test (5-min hold) + pressure tank airtightness test + dual-power switching response test (≤3 seconds), guaranteeing zero-fault delivery.

OEM & CUSTOM

Fast Standard Delivery: Covers pressure 0.6/1.0/1.6 MPa, fire water storage ≥150/300/450 L mainstream specifications. Standard diaphragm pressure tank + branded electrical components + IP54 control cabinet. Technical confirmation within 72 hours.

Deep Customization Capabilities:

Water Storage Expansion: Fire water storage optional ≥300/450/600 L, stabilization storage ≥100 L, adapting to initial water demand for super high-rise/large-space fire scenarios.

Control Expansion: Optional intelligent voice alarm, IoT remote monitoring, fire control center signal direct connection, multi-unit parallel linkage modules.

Structural Adaptation: Supports flange/thread interface switching, inlet/outlet orientation adjustment, outdoor rain/soundproof canopy customization, electrical protection upgrade for explosion-proof areas.

Special Conditions: Insulation/cooling customization for extreme temperatures (-10℃ to +50℃), material upgrade for corrosive media (304/316 stainless steel), pressure customization for super high-rise buildings (>100 m).

Please contact us for customization inquiries. Our engineering team delivers process proposals within 48 hours.

Installation Guidelines

Installation Key Points:

1.Mount equipment horizontally in dry, ventilated indoor area. Level using vibration isolators—no pre-embedded anchor bolts required. Ensure equipment horizontal deviation ≤2 mm/m.

2.Connect inlet/outlet via flange/thread standard interfaces. Recommend installing flexible rubber joints to absorb pipe stress. Provide independent supports for inlet/outlet piping.

3.Electrical control cabinet junction box faces outward. Route cable in conduit. Grounding resistance ≤4 Ω. Before initial startup, confirm pressure tank pre-charge pressure meets design requirements (typically 70%–80% of system working pressure).

4.Connect dual power supply. Set target pressure via control panel (default 0.3–0.6 MPa). After startup, monitor pressure feedback & pump start/stop logic to confirm constant-pressure accuracy ≤±0.02 MPa.

Commissioning Process: Confirm pressure tank pre-charge pressure → Verify dual-power wiring → Set control panel parameters → Auto pressure stabilization running test → Simulate fire signal linkage test → Record pressure/current/switching time data → Acceptance sign-off.

Request the “ZW Series Fire Boosting and Pressure Stabilization Equipment Installation & Maintenance Manual” (PDF/English version) for complete dimensional drawings, piping diagrams, and commissioning logs.

FAQs

Q1: How to ensure constant pressure ≤±0.01 MPa at the most unfavorable point of the pipeline?

Uses high-precision pressure transmitter + intelligent electrical control PID algorithm to monitor pipeline pressure in real-time and auto-adjust pump start/stop. Combined with diaphragm pressure tank buffering, tested pressure fluctuation controlled within ±0.01 MPa.

Q2: How does diaphragm pressure tank prevent secondary contamination of fire water?

Uses rubber diaphragm to completely isolate water chamber from air chamber, one-time nitrogen charging & sealing. Water and air never contact, completely eliminating algae/rust/foreign matter intrusion, ensuring fire water quality meets acceptance standards.

Q3: How does dual-power switching achieve ≤3-second response with zero interruption?

Standard dual-power automatic transfer switch (ATS) detects grid fault within 0.5 seconds + completes switching within 2 seconds. Combined with pressure tank buffering supply, tested pipeline pressure fluctuation ≤±0.05 MPa, ensuring zero water supply interruption.

Q4: How is 30-second initial fire-fighting water supply guaranteed?

Built-in ≥150 L fire water storage volume. Pressure tank pre-charge pressure set to 70%–80% of system working pressure. Upon fire signal trigger, pressure tank immediately releases stored water. Tested: ≥10 L/s initial fire-fighting flow provided within 30 seconds.

Q5: What adjustments are needed for high-altitude (>1000m) installations?

Thin air reduces effective volume of pressure tank & motor cooling capacity by ~10%/1000 m. Recommend reserving 10%–15% margin for water storage volume or adding forced cooling fan. Provide actual altitude for custom evaluation.

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