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Chao Dun Machinery (Zhejiang) Co., Ltd

Control Cabinet

Product Overview

The CDK Series Pump Automatic Control Cabinet is an electrical control device for automated water supply and drainage systems.

It provides automatic pump start/stop, overload protection, and real-time monitoring to minimize manual operation and unplanned downtime.

Suitable for fixed-installation pump applications in building water supply, wastewater treatment, agricultural irrigation, and industrial circulation systems.

Product Advantages

Extended Service Life | Soft-start control mitigates water hammer, while industrial-grade components reduce electrical degradation. Design life ≥10 years (>40% longer than conventional panels).Proven Energy Efficiency | Precision VFD control + intelligent demand-matching dynamically adjusts motor speed to actual flow demand. Delivers 30–60% verified energy savings, significantly lowering OPEX.
Reduced Maintenance & Downtime | Modular circuitry with diagnostic fault codes & audio-visual alarms enables <30-min fault isolation. Seamless Manual/Auto switchover ensures uninterrupted operation.
Compact Design & Rapid Deployment | Optimized enclosure layout & wiring architecture reduces footprint by 15% and cuts installation time by ~25%, streamlining on-site commissioning.
Native Smart Scalability | Integrated 4G/RS485 telemetry, lead-lag pump alternation, and low-flow sleep mode. Modular configuration scales to actual needs, eliminating over-engineering.

Application Scope

Engineered for critical fluid infrastructure

Municipal & Building Services
High-rise domestic boosting | Fire pressure maintenance | Sprinkler control
Wastewater lift stations | Stormwater automation | Network dispatch

Industrial & Energy
Closed-loop cooling | Constant-pressure process water | Boiler feedwater control
Mission-critical duty for power, chemical & pharma plants

Agriculture & Environment
Smart irrigation & drainage scheduling
Greenhouse drip/sprinkler pressure control | Aquaculture recirculation

Rugged Environmental Tolerance
Operational Range: -10°C to +40°C | ≤90% RH (non-cond.) | ≤1,000 m
High-altitude derating available on request

Technical Specifications 

Model Designation

VFD Cabinet – Outline Drawing

Outline Dimensions

NO.

 

Rated Power

 

Cabinet Dimensions (H×L×W)
One Pump Per Controller One Controller for Two Pumps One Controller for Three Pumps One Controller for Four Pumps
1 0.75 1200×600×400 1400×600×400 1400×600×400 1400×600×400
2 1.1 1200×600×400 1400×600×400 1400×600×400 1400×600×400
3 1.5 1200×600×400 1400×600×400 1400×600×400 1400×600×400
4 2.2 1200×600×400 1400×600×400 1400×600×400 1400×600×400
5 3 1200×600×400 1400×600×400 1400×600×400 1400×600×400
6 4 1200×600×400 1400×600×400 1400×600×400 1400×600×400
7 5.5 1200×600×400 1400×600×400 1400×600×400 1400×600×400
8 7.5 1200×600×400 1600×600×400 1600×600×400 1600×600×400
9 11 1200×600×400 1600×600×400 1600×600×400 1600×600×400
10 15 1400×600×400 1600×600×400 1600×600×400 1600×600×400
11 18.5 1400×600×400 1600×600×400 1600×600×400 1600×600×400
12 22 1400×600×400 1600×600×400 1600×800×400 1600×800×400
13 30 1600×600×450 1800×800×500 1800×800×450 1800×800×450
14 37 1600×600×450 1800×800×500 1800×800×450 1800×800×450
15 45 1600×600×450 1800×800×500 1800×800×450 1800×800×450
16 55 1600×700×450 1800×800×500 1900×1000×500 1900×1000×500
17 75 2000×800×600 2000×900×600 2200×1100×600 2200×1100×600
18 90 2000×800×600 2000×900×600 2200×1100×600 2200×1100×600
19 110 2000×800×600 2000×900×600 2200×1100×600 2200×1100×600
20 132 2000×800×600 2000×900×600 2200×1100×600 2200×1100×600
21 160 2000×800×600 2000×900×600 2200×1100×600 2200×1100×600

Compliance & Certifications

The complete CDK series complies with core international standards, including EU CE Marking, North American UL Listing, and ISO 9001:2015. Targeted compliance configurations are available for specialized operating conditions, including fire protection, hazardous locations, and high-altitude deployments. Complete certification dossiers and test reports are available upon request.

OEM & CUSTOM

Standard Models: Rapid Fulfillment
3 power ranges (0.75–315 kW) | IP54/IP65 | 72h sample validation

Engineered Customization
Control Logic: Lead-lag sequencing | Multi-loop (P/F/L) | Fire-pump priority
Hardware: PLC/HMI/IoT ready | Tier-1 component selection (ABB/Mitsubishi/CHINT)
Mechanical: Custom footprint | Flexible cable routing | Site-optimized mounting
Compliance: CE / UL / IECEx pathways • Feasibility reviewed pre-engineering

Custom Request?
Email our applications team → Technical proposal within 48h.

Installation Guidelines

Mounting & Wiring Essentials

Orientation: Mount cabinet vertically (tilt ≤5°); maintain ≥15 cm clearance below for thermal dissipation.

Cabling: Use copper-stranded conductors; terminate per terminal markings. Grounding resistance ≤4 Ω.

Signal Integrity: Route sensor (pressure/level) signal cables separately from power/control lines to prevent EMI.

Pre-Energization: Manually rotate pump shaft to verify free movement before parameter initialization.

FAQs

Q1: How does the CDK achieve ±0.01 MPa pressure control accuracy?
Combines 16-bit ADC sampling + digital PID algorithm (≤100 ms cycle) with VFD vector control to dynamically compensate for pipeline pressure fluctuations. Verified steady-state error: ≤±0.01 MPa (requires high-accuracy pressure transmitter).

Q2: How does multi-pump rotation prevent standby pump corrosion?
Built-in runtime balancing algorithm supports automatic lead/lag switchover by time interval or start-stop cycles. Optional periodic micro-run function (e.g., 5-min low-frequency operation weekly) prevents mechanical seal dry-running and impeller fouling.

Q3: What adjustments are needed for high-altitude use (>1,000 m)?
Air dielectric strength decreases ~10% per 1,000 m elevation gain. Recommended:
① Derate electrical components by 10–15%
② Install internal space heater for anti-condensation
③ Reduce VFD carrier frequency
Provide site elevation for custom engineering assessment.

Q4: Which protocols/platforms are supported for remote monitoring?
Standard: Modbus RTU (RS485). Optional: 4G DTU module with MQTT/HTTP compatibility, enabling seamless integration with AWS IoT, Alibaba Cloud IoT, or customer-owned SCADA systems.

Q5: How is “fail-safe operation” ensured in fire protection mode?
Dual-power supply + hardwired manual override design: If automatic control fails, panel-mounted E-Stop/Start buttons enable direct contactor actuation, guaranteeing 100% reliable fire pump operation per GB 50974 / NFPA 20 requirements.

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