Engineered with 304 stainless steel integrated sealed design, delivering high-efficiency grease separation, zero-odor emission, and overflow-proof protection for catering and industrial oily wastewater.
Precisely deployed for hotels, restaurants, central kitchens, food processing plants, petrochemical facilities, and mechanical manufacturing sites, supporting both animal/vegetable oils and mineral oil wastewater treatment.
Unlike traditional open-type grease traps, this unit features a fully sealed structure + safety backflow device + vent pipe triple protection, achieving ≥95% grease separation efficiency, extending maintenance intervals to 7–15 days, and ensuring environmental friendliness (zero odor/zero overflow), setting a new industry benchmark.
Extended Service Life: Full-body 304 stainless steel welding + internal polished surface resists acid/alkali corrosion & scaling. Design lifespan ≥15 years—over 50% longer than carbon steel coated grease traps.
Zero Operational Energy: Pure physical gravity separation + inclined plate coalescence requires no external power. Zero running energy consumption, saving 100% annual electricity costs vs. electric grease traps.
Lower Maintenance Costs: Modular oil collection chamber + visual level monitoring extends cleaning intervals to 7–15 days. One technician completes maintenance within 30 minutes, reducing labor costs by 60%.
Lightweight & Compact Design: Integrated sealed structure eliminates external piping assembly. For equivalent capacity (10 m³/h), footprint reduced by 35% and weight by 20%, facilitating transport & installation in confined spaces.
Faster Installation: Quick-connect flanges + pre-leveled support feet enable site positioning → pipe connection → commissioning within 4 hours, compressing installation cycle by 50%.
Catering & Commercial: Hotels, restaurants, canteens, food courts, residential kitchens generating animal/vegetable oil wastewater.
Food Processing: Food factories, central kitchens, production lines with high-grease effluent discharge.
Petrochemical: Oilfields, petrochemical plants, refineries requiring mineral oil wastewater pretreatment.
Industrial Manufacturing: Mechanical workshops, coking plants, metal cutting processes with emulsified/free oil wastewater.
Media Compatibility: Animal/vegetable oil or mineral oil wastewater. Temperature: 5℃–40℃ (standard). Solids: particle size ≤10 mm, content ≤3%. pH range: 6–9.
Industry Standard Compliance: Strictly manufactured per CJ/T 295-2008 “Grease Traps for Catering Wastewater” & GB/T 50106-2010 “Code for Design of Building Water Supply and Drainage”. Grease separation efficiency ≥95%. Third-party test reports available.
Material & Environmental Certification: 304 stainless steel wetted parts comply with GB/T 3280-2015. Passed RoHS/REACH directives, zero heavy metal leaching risk, suitable for food-contact applications.
Quality System Assurance: Production follows ISO 9001:2015 QMS. Every unit undergoes 100% airtightness test (0.05 MPa air pressure, 10-min hold) & water flow test before shipment.
Safety Protection Certification: Fully sealed structure + water-sealed vent pipe design complies with GB 50016-2014 “Code for Fire Protection Design of Buildings”. Safety backflow device passed overflow protection testing.
Fast Standard Delivery: Covers mainstream capacities: 1–100 m³/h. Standard 304 stainless steel + manual cleaning mode. Technical confirmation & sample prototyping within 72 hours.
Deep Customization Capabilities:
Process Upgrade: Optional automatic oil skimming / electric heating insulation / dissolved air flotation for high-viscosity grease or low-temperature conditions.
Material Upgrade: Wetted parts optional in 316L or duplex 2205 for strong acid/alkali or high-chloride wastewater.
Structural Adaptation: Supports above-ground / buried / semi-buried installation. Inlet/outlet orientation, pipe diameter, flange standards (GB/ANSI/DIN) customizable.
Intelligent Expansion: Pre-wired interfaces for level/temperature/grease concentration sensors; supports IoT remote monitoring, auto-alarm, and cleaning reminder modules.
For customization inquiries, please contact us. Our engineering team will provide a tailored process solution within 48 hours.
Pre-Installation Checks: Verify foundation load capacity ≥1.5× equipment full-load weight, maintain ≥600mm clearance for maintenance. Confirm inlet/outlet pipe diameter & elevation match. Media temperature ≤40℃ (custom for high-temp). Solids particle size ≤10 mm (pre-filter recommended).
Installation Key Points:
1.Place unit horizontally. Adjust leveling feet to ensure flatness ≤2 mm/m to avoid separation efficiency loss from tilting.
2.Connect inlet/outlet with flexible rubber joints. Never transmit pipe stress to equipment body to prevent weld cracking.
3.Route vent pipe independently to outdoor safe area. Outlet height ≥2.5 m with rain cap to prevent odor backflow.
4.Connect safety backflow pipe to emergency collection tank. Ensure slope ≥1% for gravity flow to avoid back-siphonage risk.
Commissioning Process: Water leak test (verify no leakage at flanges/welds) → Feed oily wastewater for testing → Record effluent oil content/separation efficiency → Acceptance sign-off.
Request the “Sealed Grease Trap Installation & Maintenance Manual” (PDF/English version) for complete dimensional drawings, piping diagrams, and commissioning logs.
Q1: How does the unit achieve ≥95% grease separation efficiency?
Triple-stage separation: ① Gravity sedimentation removes large suspended solids; ② Inclined plate coalescence merges micro oil droplets for flotation; ③ Flow-stabilizing zone ensures clear water discharge. Tested: catering wastewater oil content reduced from 200 mg/L to ≤10 mg/L.
Q2: Is pre-treatment required for wastewater with ≤3% solid content?
Install upstream bar screen (gap ≤10 mm) to remove large debris and prevent inclined plate clogging. If solids >3% or contain fibrous materials, add hydrocyclone desander or DAF pretreatment unit.
Q3: Can high-temperature wastewater (>40℃) be directly connected?
Standard type suits 5–40℃. For >40℃: ① High-temp seals (FKM); ② Insulated tank jacket; ③ Or install upstream cooling pond to reduce temperature below 40℃ before entry.
Q4: How does the sealed structure ensure zero odor emission?
Triple protection: ① 100% sealed welds + silicone gaskets; ② Vent pipe with water seal + activated carbon deodorizer; ③ Access port with quick-open sealed cover + negative pressure design for automatic odor adsorption during opening.
Q5: How to determine cleaning interval? Is smart warning available?
→ Standard catering wastewater: 7–15 days cleaning interval. Visual level gauge monitors oil layer thickness in collection chamber. Optional grease concentration sensor + IoT module auto-pushes cleaning alert to mobile/PC when oil reaches 80% capacity.
