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Chao Dun Machinery (Zhejiang) Co., Ltd

Vertical In-line Pump

Product Overview

Engineered with a vertical direct-coupled structure and modern optimized hydraulic model, delivering a compact, high-efficiency, low-noise inline fluid transport solution for municipal, industrial, and HVAC systems.

Precisely deployed for high-rise water boosting, fire pressure stabilization, boiler circulation, chemical processes, and noise-sensitive environments, ensuring stable transport of clean water and similar non-corrosive media.

Unlike traditional horizontal centrifugal pumps, the ISG series features a coaxial inline design enabling direct pipeline embedding without retrofitting. This reduces system energy consumption by 20%, limits operating noise to ≤60 dB(A), and cuts footprint by 50%, setting a new benchmark for single-stage inline pumps..

Product Advantages

Extended Service Life: Standard carbide/SiC mechanical seals + 2Cr13 stainless steel shaft resist wear, corrosion & cavitation. Design lifespan ≥15 years—over 40% longer than standard cast-iron single-stage pumps.

Significant Energy Savings: CFD-optimized hydraulic model + IE3 motor matching achieve ≥80% efficiency at rated duty. Comprehensive system energy consumption drops by 20%–30% vs. traditional solutions.

Lower Maintenance Costs: Motor-pump coaxial direct-coupling (zero alignment) + top fill/vent ports enable routine maintenance without disconnecting inlet/outlet piping. Single technician completes service within 1 hour, reducing labor costs by 50%.

Lightweight & Compact Design: Integrated cast pump body eliminates independent coupling & heavy baseplate. Overall weight reduced by ~25% for equivalent flow/head ratings, lowering floor load requirements.

Faster Installation: Standardized inlet/outlet flanges + quick-connect design require zero on-site pipe cutting. Standard units complete positioning-to-commissioning within 1.5 hours, compressing installation cycle by 45%.

Application Scenarios

Municipal & Building Water: Municipal drainage networks, high-rise domestic water boosting, fire system pipeline pressure stabilization, HVAC circulating water transport.

Industrial & Energy Processes: Boiler feedwater, urban central heating systems, chemical/pharmaceutical/metallurgical/power industrial fluid transport.

Petrochemical & Special Conditions: Oil storage & transportation, gas station fuel supply systems, hazardous environment fluid dispatch (chemical/dyeing/pharma).

Quiet & High-Standard Venues: Hospitals, premium hotels, Grade-A offices requiring strict noise & vibration control for indoor circulation systems.

Media Compatibility: Clean water or similar non-corrosive liquids. Solid content ≤0.1% (vol), particle size <0.2 mm.

Technical Parameters

Model Designation

Product Structure Diagram

 

1 Pressure Port Plug ISG、ISGD Series Structure Description

• Coaxial Design: Compact, easy maintenance

• Functional Ports: Pressure/drain taps for monitoring

• Air Vent: Top-mounted, quick exhaust

• Stable Base: Bolt holes, flexible installation

2 Air Vent Valve
3 Impeller
4 Mechanical Seal
5 Water Deflector Ring
6 Motor
7 Pump Shaft
8 Integrated Base
9 Impeller Nut
10 Pump Body
11 Drain Valve

 

 

 

 

 

 

 

 

 

1 Air Vent Valve Application Scope

• Fire protection pipeline boosting (core)

• High-rise domestic/fire water supply

• Industrial & municipal water systems

• HVAC circulating water delivery

• Long-distance water transmission

• Boiler heating/cooling circulation

2 Impeller
3 Flushing/Cooling Water Pipe
4 Pump Cover
5 Bearing
6 Motor
7 Integrated Base
8 Mechanical Seal
9 Wear Ring Assembly
10 Impeller Nut
11 Pump Body

 

 

 

 

 

 

 

 

 

1 Pressure Tap Plug  

IRG Series Structure Description

• Heat Insulation Cover: Mounted on upper pump body, suitable for media ≤120℃

 

• Bearing Configuration: Integrated pump-motor bearing design, ensures shaft running precision

 

• Air Cooling Option: Fan cooling component can be added inside insulation cover

2 Air Vent Valve
3 Impeller
4 Mechanical Seal
5 Bearing
6 Motor
7 Integrated Base
8 Water Deflector Ring
9 Impeller Nut
10 Pump Casing
11 Drain Valve

 

 

 

 

 

 

 

 

 

1 Pressure Tap Valve YG Series Structure Description

• Applicable Medium: Oil without solid particles, temperature range -20℃ to +120℃

• Configuration Options: For media <120℃ or containing trace particles, high-temperature or chemical pump structure available

•High-Temperature Customization: Non-standard customization supported for media temperature >200℃

 

 

2 Air Vent Valve
3 Impeller
4 Mechanical Seal
5 Bearing
6 Motor
7 Integrated Base
8 Pump Cover
9 Impeller Nut
10 Pump Casing
11 Drain Valve

Compliance & Certifications

National Standard Compliance: Strictly manufactured per GB 6245-2006 & general centrifugal pump standards. Hydraulic performance & mechanical safety 100% compliant. Third-party full performance curve tests available.

Fire Protection Certification: Fire-rated variants passed type testing by National Fire Equipment Quality Supervision & Inspection Center, certified with CCCF. Fully traceable documentation provided.

International Quality System: ISO 9001:2015 certified. Core pressure-bearing components evaluated per CE/PED 2014/68/EU, meeting EU/US market entry requirements.

Factory Inspection Standard: Every unit undergoes 2.5 MPa hydrostatic test (5-min hold) + G6.3 dynamic balance calibration + insulation resistance test (≥50 MΩ), guaranteeing zero-leakage delivery.

OEM & CUSTOM

Fast Standard Delivery: Covers mainstream flow/head ranges. Standard cast iron/stainless steel materials + IP55 motors. Technical confirmation within 72 hours.

Deep Customization Capabilities:

Material Upgrade: Wetted parts optional in 304/316L SS, duplex 2205, or PTFE-lined for mild acids/alkalis/high-chloride media.

Seals & Motors: Optional wear-resistant mechanical seals (for particulate media), explosion-proof motors (Ex d IIB T4), IE4 ultra-efficiency or VFD-dedicated motors.

High-Pressure Custom: For system pressure >1.6 MPa, wetted parts upgrade to ZG230-450 cast steel. Pressure rating recalculated per project specs.

Intelligent Expansion: Pre-wired interfaces for pressure/temperature sensors; supports VFD panels, PLC multi-pump rotation, IoT remote monitoring modules.

For customization inquiries, please contact us. Our engineering team will provide a tailored process solution within 48 hours.

Installation Guidelines

Pre-Installation Checks: Verify foundation flatness ≤2 mm/m, maintain ≥400 mm clearance. Confirm max system pressure ≤1.6 MPa, solids <0.2 mm, ambient temp <40℃, humidity <95% (non-condensing).

Installation Key Points:

1.Mount pump vertically on solid foundation. Inlet/outlet flanges must align naturally. Never use pump body to absorb pipe stress. Install flexible rubber joints.

2.Provide independent pipe supports for inlet/outlet. Never transfer pipe weight to pump flanges to prevent casing deformation & seal failure.

3.Motor junction box faces outward/upward. Secure cable along pipe wall. Grounding resistance ≤4 Ω. Manually rotate shaft 3 turns before startup.

4.Prime pump & vent air. Jog test to verify rotation (clockwise from motor end). Confirm insulation resistance ≥50 MΩ before operation.

Commissioning Process: Prime & vent → Jog test for direction → No-load run 5 min → Slowly open discharge valve to rated duty → Record current/pressure/vibration/temp rise → Acceptance sign-off.

Request the “ISG Inline Centrifugal Pump Installation & Maintenance Manual” (PDF/English version) for complete dimensional drawings, flange alignment specs, and commissioning logs.

FAQ

Q1: How to calculate & verify max system pressure of 1.6 MPa?

Working Pressure = Suction Pressure + Shut-off Head Pressure. Every unit undergoes 2.5 MPa (1.5× rated) hydrostatic test for 5 min at factory, guaranteeing zero casing/flange leakage.

Q2: How does coaxial direct-coupling prevent seal misalignment from thermal pipe expansion?

Precision alignment completed at factory. Flexible joints/expansion joints must be installed at inlet/outlet to absorb axial/radial pipe stress. Rigid connection is strictly prohibited.

Q3: How to configure for media containing fine particles (<0.2 mm)?

Standard carbide seals suit clean water. Specify during ordering for particulate media. We upgrade to wear-resistant SiC mating faces & recommend upstream Y-strainers.

Q4: How to ensure CCCF & GB 50974 compliance in fire applications?

Must use CCCF-certified fire-rated unit, connect to dedicated fire power supply, and equip control cabinet with dual-circuit power & auto-inspection. Weekly auto-test required with instant fault alarm.

Q5: How to quickly troubleshoot overcurrent or abnormal vibration during operation?

Stop immediately & check: ① Verify head isn’t below rated (causing high-flow overload); ② Check loose anchor bolts or pipe stress transmission; ③ Measure 3-phase current imbalance ≤5%.

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