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Chao Dun Machinery (Zhejiang) Co., Ltd

Chaodun Domestic Deep Well Pump

Product Overview

The LC Series Vertical Long-Shaft Deep Well Pump is a multistage deep-well water extraction equipment designed per national pump design and testing standards, featuring a wellhead-mounted motor with concentric long-shaft drive, modularly composed of centrifugal/mixed-flow impellers, diffuser casings, column pipes, drive shafts, and pump base, enabling stable high-flow high-head delivery.

Resolves four critical operational challenges in deep-well applications: submersible motor failure and maintenance difficulty in underwater environments, vibration and wear caused by misalignment in long-shaft transmission, suboptimal energy efficiency under high-flow high-head conditions, and extended installation/maintenance cycles due to low modularity.

Suitable for cooling water intake in thermal/hydropower plants, raw water transfer in municipal waterworks, agricultural deep-well irrigation, municipal pipeline boosting, industrial process water supply, and emergency fire protection applications requiring deep-well deployment, long-cycle operation, and high-reliability performance.

Product Advantages

Extended Service Life: Bronze-base bearing support + 2Cr13/304 stainless steel transmission shaft resist wear & misalignment. Combined with G2.5 dynamically balanced impeller, design lifespan ≥20 years—over 35% longer than standard long-shaft deep-well pumps.

Significant Energy Savings: CFD-optimized hydraulic model + optional enclosed gearbox (transmission efficiency ≥95%) achieve ≥80% rated efficiency. Combined with wide high-efficiency range design, annual electricity costs drop by 20%–30%.

Lower Maintenance Costs: Integrated pump base + elevated motor bracket design enables mechanical seal replacement without disconnecting column pipes. Single technician completes core component maintenance within 2 hours, reducing labor costs by 50%.

Lightweight & Compact Design: Modular column pipes + lightweight transmission shaft assembly reduce overall weight by ~15% for equivalent head ratings, lowering wellhead load requirements & lifting complexity.

Faster Installation: Pre-aligned flanges + quick-install pump base enable vertical alignment & fixation on-site. Standard units reach commissioning readiness within 4 hours from positioning, compressing installation cycle by 40%.

Application Scenarios

Industrial Applications: Power plant cooling circulation, steel/metallurgy process water, mining drainage, chemical process water supply, supporting high-head, high-flow, continuous operation conditions.

Municipal Applications: Municipal waterworks deep-well intake, municipal network boosting, industrial park water supply integration, adapting to standard conditions: pH 6.5–8.5, H₂S ≤1.5 mg/L.

Agricultural Applications: Deep-well irrigation, farmland water conservancy, aquaculture water supply, supporting mobile/fixed deployment to meet seasonal peak water demand.

Emergency Applications: Fire backup systems, power-outage emergency water supply, off-grid independent water supply, achieving zero-delay response with diesel/dual-power control cabinets.

Media Compatibility: Non-corrosive clean water. Solid content ≤0.01% (by weight). pH 6.5–8.5, H₂S ≤1.5 mg/L, water temperature ≤40℃/104℉.

Technical Parameters

Model Designation

Product Structure Diagram

No. Material Name Material
1 Electric Motor Component
2 Motor Support Bracket QT400-18
3 Motor Coupling HT200
4 Mechanical Seal Gland QT400-18
5 Mechanical Seal WC/SiC Mechanical Seal Faces
6 Seal Positioning Ring ZG235-450
7 Discharge Head Q400-18
8 Shaft Sleeve ZG235-450
9 Thrust Roller Bearing Bearing Steel
10 Bearing Housing QT400-18
11 Pump Casing Support Bracket QT400-18
12 Casing Support Bearing Copper Alloy
13 Drive Shaft Coupling ZG235-450
14 Shaft 20Cr13
15 Column Pipe Bearing Copper Alloy
16 Column Pipe Support Bracket QT400-18
17 Upper Diffuser HT200
18 Diffuser Bearing Copper Alloy
19 Tapered Adapter Sleeve 20Cr13
20 Impeller O6Cr19Ni10
21 Intermediate Diffuser HT200
22 Suction Inlet Bearing Copper Alloy
23 Suction Inlet HT200
24 Suction Strainer O6Cr19Ni10
25 High-Pressure Thrust Bearing Composite Material + Wear-Resistant Alloy Steel

Performance Data Table 1

 

Model

Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
150LC5-7 4 5 28 2900 2.2 60 142 80 205 311
150LC5-7 5 5 35 2900 2.2 60 142 80 205 311
150LC5-7 6 5 42 2900 2.2 60 142 80 205 311
150LC5-7 7 5 49 2900 3 60 142 80 205 346
150LC5-7 8 5 56 2900 3 60 142 80 205 346
150LC5-7 9 5 63 2900 3 60 142 80 205 346
150LC5-7 10 5 70 2900 3 60 142 80 205 346
150LC5-7 11 5 77 2900 3 60 142 80 205 346
150LC5-7 12 5 84 2900 3 60 142 80 205 346
150LC5-7 13 5 91 2900 3 60 142 80 205 346
150LC5-7 14 5 98 2900 4 60 142 80 205 392
150LC5-7 15 5 105 2900 4 60 142 80 205 392
150LC5-7 16 5 112 2900 4 60 142 80 205 392
150LC5-7 17 5 119 2900 4 60 142 80 205 392
150LC5-7 18 5 126 2900 4 60 142 80 205 392
150LC5-7 19 5 133 2900 4 60 142 80 205 392
150LC5-7 20 5 140 2900 5.5 60 142 80 265 390
175LC10-15 1 10 15 2900 3 62 165 80 205 346
175LC10-15 2 10 30 2900 4 62 165 80 205 392
175LC10-15 3 10 45 2900 5.5 62 165 80 265 390
175LC10-15 4 10 60 2900 5.5 62 165 80 265 390
175LC10-15 5 10 75 2900 5.5 62 165 80 265 390
175LC10-15 6 10 90 2900 7.5 62 165 80 265 390
175LC10-15 7 10 105 2900 7.5 62 165 80 265 390
175LC10-15 8 10 120 2900 11 62 165 80 290 498
175LC10-15 9 10 135 2900 11 62 165 80 290 498
175LC10-15 10 10 150 2900 11 62 165 80 290 498
175LC10-15 11 10 165 2900 15 62 165 80 290 498
175LC10-15 12 10 180 2900 15 62 165 80 290 498
175LC10-15 13 10 195 2900 15 62 165 80 290 498
175LC10-15 14 10 210 2900 15 62 165 80 290 498
175LC10-15 15 10 225 2900 18.5 62 165 80 290 524

Performance Data Table 2

Model Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
175LC10-15 16 10 240 2900 18.5 62 165 80 290 524
175LC20-13 2 20 26 2900 4 65 165 80 205 392
175LC20-13 3 20 39 2900 5.5 65 165 80 265 390
175LC20-13 4 20 52 2900 7.5 65 165 80 265 390
175LC20-13 5 20 65 2900 7.5 65 165 80 265 390
175LC20-13 6 20 78 2900 11 65 165 80 290 498
175LC20-13 7 20 91 2900 11 65 165 80 290 498
175LC20-13 8 20 104 2900 15 65 165 80 290 498
175LC20-13 9 20 117 2900 15 65 165 80 290 498
175LC20-13 10 20 130 2900 15 65 165 80 290 498
175LC20-13 11 20 143 2900 15 65 165 80 290 498
175LC20-13 12 20 156 2900 18.5 65 165 80 290 524
175LC20-13 13 20 169 2900 18.5 65 165 80 290 524
175LC20-13 14 20 182 2900 22 65 165 80 290 578
175LC20-13 15 20 195 2900 22 65 165 80 290 578
175LC20-13 16 20 208 2900 22 65 165 80 290 578
175LC20-13 17 20 221 2900 30 65 165 80 290 669
175LC20-13 18 20 234 2900 30 65 165 80 290 709
175LC20-13 19 20 247 2900 30 65 165 80 290 669
175LC20-13 20 20 260 2900 37 65 165 80 290 669
175LC32-12 2 32 24 2900 5.5 67 165 80 265 390
175LC32-12 3 32 36 2900 7.5 67 165 80 265 390
175LC32-12 4 32 48 2900 11 67 165 80 290 498
175LC32-12 5 32 60 2900 11 67 165 80 290 498
175LC32-12 6 32 72 2900 15 67 165 80 290 498
175LC32-12 7 32 84 2900 15 67 165 80 290 498
175LC32-12 8 32 96 2900 18.5 67 165 80 290 524
175LC32-12 9 32 108 2900 18.5 67 165 80 290 524
175LC32-12 10 32 120 2900 22 67 165 80 290 578
175LC32-12 11 32 132 2900 22 67 165 80 290 578
175LC32-12 12 32 144 2900 30 67 165 80 290 669
175LC32-12 13 32 156 2900 30 67 165 80 290 669

Performance Data Table 3

Model Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
175LC32-12 14 32 168 2900 30 67 165 80 290 669
175LC32-12 15 32 180 2900 30 67 165 80 290 669
175LC32-12 16 32 192 2900 37 67 165 80 290 669
175LC32-12 17 32 204 2900 37 67 165 80 290 669
175LC32-12 18 32 216 2900 45 67 165 80 315 709
175LC32-12 19 32 228 2900 45 67 165 80 315 709
175LC32-12 20 32 240 2900 45 67 165 80 315 709
200LC50-13 2 50 26 2900 7.5 69 185 80 265 390
200LC50-13 3 50 39 2900 11 69 185 80 290 498
200LC50-13 4 50 52 2900 15 69 185 80 290 498
200LC50-13 5 50 65 2900 18.5 69 185 80 290 524
200LC50-13 6 50 78 2900 18.5 69 185 80 290 524
200LC50-13 7 50 91 2900 22 69 185 80 290 578
200LC50-13 8 50 104 2900 30 69 185 80 290 669
200LC50-13 9 50 117 2900 30 69 185 80 290 669
200LC50-13 10 50 130 2900 30 69 185 80 290 669
200LC50-13 11 50 143 2900 37 69 185 80 290 669
200LC50-13 12 50 156 2900 37 69 185 80 290 669
200LC50-13 13 50 169 2900 37 69 185 80 290 669
200LC50-13 14 50 182 2900 45 69 185 80 315 709
200LC50-13 15 50 195 2900 45 69 185 80 315 709
200LC50-13 16 50 208 2900 55 69 185 80 345 770
200LC50-13 17 50 221 2900 55 69 185 80 345 770
200LC50-13 18 50 234 2900 55 69 185 80 345 770
200LC50-13 19 50 247 2900 75 69 185 80 345 842
200LC50-13 20 50 260 2900 75 69 185 80 345 842
200LC80-18 2 80 36 2900 15 72 185 100 290 498
200LC80-18 3 80 54 2900 22 72 185 100 290 578
200LC80-18 4 80 72 2900 30 72 185 100 290 669
200LC80-18 5 80 90 2900 30 72 185 100 290 669
200LC80-18 6 80 108 2900 37 72 185 100 290 669
200LC80-18 7 80 126 2900 45 72 185 100 315 709

Performance Data Table 4

 

Model

Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
200LC80-18 8 80 144 2900 55 72 185 100 345 770
200LC80-18 9 80 162 2900 75 72 185 100 345 842
200LC80-18 10 80 180 2900 75 72 185 100 345 842
200LC80-18 11 80 198 2900 90 72 185 100 345 892
200LC80-18 12 80 216 2900 90 72 185 100 345 892
200LC80-18 13 80 234 2900 110 72 185 100 345 1054
250LC100-18 2 100 36 2900 18.5 73 235 100 290 524
250LC100-18 3 100 54 2900 30 73 235 100 290 669
250LC100-18 4 100 72 2900 37 73 235 100 290 669
250LC100-18 5 100 90 2900 45 73 235 100 315 709
250LC100-18 6 100 108 2900 45 73 235 100 315 709
250LC100-18 7 100 126 2900 55 73 235 100 345 770
250LC100-18 8 100 144 2900 75 73 235 100 345 842
250LC100-18 9 100 162 2900 75 73 235 100 345 842
250LC100-18 10 100 180 2900 90 73 235 100 345 892
250LC100-18 11 100 198 2900 90 73 235 100 345 892
250LC100-18 12 100 216 2900 110 73 235 100 345 1054
250LC100-18 13 100 234 2900 132 73 235 100 345 1164
250LC130-8.5 4 130 34 1450 18.5 75 242 125 295 578
250LC130-8.5 5 130 42.5 1450 22 75 242 125 295 616
250LC130-8.5 6 130 51 1450 30 75 242 125 320 669
250LC130-8.5 7 130 59.5 1450 37 75 242 125 320 684
250LC130-8.5 8 130 68 1450 37 75 242 125 320 684
250LC130-8.5 9 130 76.5 1450 45 75 242 125 320 709
250LC130-8.5 10 130 85 1450 45 75 242 125 320 709
250LC130-8.5 11 130 93.5 1450 55 75 242 125 345 770
250LC130-8.5 12 130 102 1450 55 75 242 125 345 770
250LC130-8.5 13 130 110.5 1450 75 75 242 125 345 842
300LC160-11.5 3 160 34.5 1450 22 78 295 150 295 616
300LC160-11.5 4 160 46 1450 30 78 295 150 320 669
300LC160-11.5 5 160 57.5 1450 37 78 295 150 320 684
300LC160-11.5 6 160 69 1450 45 78 295 150 320 709

Performance Data Table 5

 

Model

Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
300LC160-11.5 7 160 80.5 1450 55 78 295 150 345 770
300LC160-11.5 8 160 92 1450 75 78 295 150 345 842
300LC160-11.5 9 160 103.5 1450 75 78 295 150 345 842
300LC160-11.5 10 160 115 1450 75 78 295 150 345 842
300LC160-11.5 11 160 126.5 1450 90 78 295 150 345 893
300LC160-11.5 12 160 138 1450 90 78 295 150 345 893
300LC220-13.5 2 220 27 1450 22 79 295 150 295 616
300LC220-13.5 3 220 40.5 1450 37 79 295 150 320 684
300LC220-13.5 4 220 54 1450 45 79 295 150 320 709
300LC220-13.5 5 220 67.5 1450 55 79 295 150 345 770
300LC220-13.5 6 220 81 1450 75 79 295 150 345 842
300LC220-13.5 7 220 94.5 1450 90 79 295 150 345 893
300LC220-13.5 8 220 108 1450 90 79 295 150 345 893
300LC220-13.5 9 220 121.5 1450 110 79 295 150 345 1054
350LC300-15 2 300 30 1450 37 80 346 200 320 684
350LC300-15 3 300 45 1450 55 80 346 200 345 770
350LC300-15 4 300 60 1450 75 80 346 200 345 842
350LC300-15 5 300 75 1450 90 80 346 200 345 893
350LC300-15 6 300 90 1450 110 80 346 200 345 1054
350LC300-15 7 300 105 1450 132 80 346 200 345 1164
350LC300-15 8 300 120 1450 160 80 346 200 345 1164
400LC400-18 1 400 18 1450 37 78 430 200 320 684
400LC400-18 2 400 36 1450 75 78 430 200 345 842
400LC400-18 3 400 54 1450 90 78 430 200 345 893
400LC400-18 4 400 72 1450 132 78 430 200 345 1164
400LC400-18 5 400 90 1450 160 78 430 200 345 1164
400LC400-18 6 400 108 1450 200 78 430 200 345 1164
400LC400-18 7 400 126 1450 220 78 430 200 450 1346
400LC400-18 8 400 144 1450 250 78 430 200 450 1346
400LC400-18 9 400 162 1450 280 78 430 200 450 1346
400LC500-16 1 500 16 1450 37 78 430 200 320 684
400LC500-16 2 500 32 1450 75 78 430 200 345 842

Performance Data Table 6

 

Model

Number of Stages Flow Rate Head Speed Power Efficiency Downhole Pump Diameter Column Pipe Diameter Overall Dimensions
TYPE N m³h H r/min kw % mm DN H2 H3
400LC500-16 3 500 48 1450 90 78 430 200 345 893
400LC500-16 4 500 64 1450 132 78 430 200 345 1164
400LC500-16 5 500 80 1450 160 78 430 200 345 1164
400LC500-16 6 500 96 1450 200 78 430 200 345 1164
400LC500-16 7 500 112 1450 220 78 430 200 450 1346
400LC500-16 8 500 128 1450 250 78 430 200 450 1346
400LC500-16 9 500 144 1450 280 78 430 200 450 1346
400LC500-16 10 500 160 1450 315 78 430 200 450 1346
400LC600-14 1 600 14 1450 37 78 430 250 320 684
400LC600-14 2 600 28 1450 75 78 430 250 345 842
400LC600-14 3 600 42 1450 90 78 430 250 345 893
400LC600-14 4 600 56 1450 132 78 430 250 345 1164
400LC600-14 5 600 70 1450 160 78 430 250 345 1164
400LC600-14 6 600 84 1450 200 78 430 250 345 1164
400LC600-14 7 600 98 1450 220 78 430 250 450 1346
400LC600-14 8 600 112 1450 250 78 430 250 450 1346
400LC600-14 9 600 126 1450 280 78 430 250 450 1346
400LC600-14 10 600 140 1450 315 78 430 250 450 1346
500LC700-21 1 700 21 1450 75 78 540 300 345 842
500LC700-21 2 700 42 1450 160 78 540 300 345 1164
500LC700-21 3 700 63 1450 220 78 540 300 450 1346
500LC700-21 4 700 84 1450 280 78 540 300 450 1346
500LC700-21 5 700 105 1450 355 78 540 300 450 1346
500LC800-20 1 800 20 1450 75 78 540 300 345 842
500LC800-20 2 800 40 1450 160 78 540 300 345 1164
500LC800-20 3 800 60 1450 220 78 540 300 450 1346
500LC800-20 4 800 80 1450 280 78 540 300 450 1346
500LC800-20 5 800 100 1450 355 78 540 300 450 1346
500LC1000-18 1 1000 18 1450 75 78 540 300 345 842
500LC1000-18 2 1000 36 1450 160 78 540 300 345 1164
500LC1000-18 3 1000 54 1450 220 78 540 300 450 1346
500LC1000-18 4 1000 72 1450 280 78 540 300 450 1346
500LC1000-18 5 1000 90 1450 355 78 540 300 450 1346

Operating Conditions  

Media Requirements:

Media type: Non-corrosive clean water

Solid content: ≤0.01% (by weight)

Water quality: pH 6.5–8.5; H₂S ≤1.5 mg/L

Temperature Limits:

Media/Ambient temperature: Both ≤40°C (≤104°F)

System Limits:

Max. head: ≤300 m (subject to configuration)

Well conditions: Vertical wellbore; bi-directional deflection ≤1°

Installation Requirements:

Mounting: Vertical wellhead installation with horizontally fixed pump base

Drive mode: Long-shaft concentric direct drive (enclosed gearbox optional)

Custom Solutions: For special conditions (high temperature / strong corrosion / high sand content / ultra-deep wells), consult our engineering team before selection. Tailored pump solutions available.

Compliance & Certifications

 

National Standard Compliance: Strictly manufactured per GB/T 2816-2014 “Submersible pumps for wells” & JB/T 3564-2015 “Long-shaft deep-well pumps”. Hydraulic performance & mechanical safety 100% compliant. Third-party full performance curve test reports available.

Material & Environmental Certification: Wetted parts comply with RoHS/REACH directives. Stainless steel materials supplied with GB/T 3280/ASTM A240 certificates, ensuring zero heavy metal leaching risk.

International Quality System: ISO 9001:2015 certified. Core pressure-bearing components evaluated per CE/PED 2014/68/EU, meeting EU/US market entry requirements.

Factory Inspection Standard: Every unit undergoes 1.5× rated pressure hydrostatic test (5-min hold) + long-shaft concentricity calibration (radial runout ≤0.15 mm) + G2.5 dynamic balance calibration, guaranteeing zero-vibration, zero-leakage delivery.

OEM & CUSTOM

Fast Standard Delivery: Covers flow 50–2000 m³/h, head 30–300 m. Standard ductile iron/2Cr13 stainless steel + bronze-base bearings. Technical confirmation & sample prototyping within 72 hours.

Deep Customization Capabilities:

Material Upgrade: Wetted parts optional in 304/316/duplex 2205 stainless steel for high-chloride, mild acid/alkali, or seawater desalination pretreatment conditions.

Transmission System: Optional oil-lubricated enclosed gearbox, universal joint coupling, sand-resistant bearing assembly for sandy water or ultra-deep well (>200 m) conditions.

Structural Adaptation: Custom column pipe length, pump base flange standard switching (GB/ANSI/DIN), wellhead reinforcement brackets, rain-proof/anti-corrosion coating customization.

Intelligent Expansion: Pre-wired interfaces for pressure/flow/vibration sensors; supports integration with VFD cabinets, IoT remote monitoring, multi-pump rotation modules.

Please contact us for customization inquiries. Our engineering team delivers process proposals within 48 hours.

 

Installation Guidelines

Installation Key Points:

1.Fix pump base horizontally on wellhead foundation. Tighten anchor bolts symmetrically. Ensure pump shaft verticality ≤0.5 mm/m to prevent long-shaft misalignment wear.

2.Connect column pipes via flanges. Install one pipe clamp per 10 m to ensure uniform axial load distribution. Never transmit pipe stress to pump body.

3.Use pre-aligned couplings for transmission shaft connection. Tighten bolts symmetrically per torque requirements. Manually rotate shaft 3 turns after initial installation to confirm no binding.

4.Motor junction box faces outward. Secure cable along well wall. Grounding resistance ≤4 Ω. Prime pump before initial startup. Jog test to verify rotation (clockwise from motor end).

Commissioning Process: Prime & vent → Jog test for direction → No-load run 10 min → Slowly open discharge valve to rated duty → Record current/pressure/vibration/bearing temp data → Acceptance.

Request the “LC Long-Shaft Deep-Well Pump Installation & Maintenance Manual” (PDF/English version) for complete dimensional drawings, column pipe connection specs, and commissioning logs.

FAQ

Q1: How does long-shaft concentric transmission prevent bearing misalignment wear from radial runout?

Uses bronze-base self-lubricating bearings + support guide bearings every 6–8 m. Combined with G2.5 balanced impeller & pre-aligned coupling, tested radial runout ≤0.15 mm, bearing lifespan ≥20,000 hours.

Q2: How does maintenance-free design enable “mechanical seal replacement without disconnecting column pipes”?

Integrated pump base + elevated motor bracket design. After loosening pump base bolts, rotor assembly can be lifted 300–500 mm as a unit, fully exposing mechanical seals for replacement without disconnecting column pipes.

Q3: How to protect transmission system in sandy water (solids ≤0.01%)?

Standard bronze-base bearings + sand-resistant shaft sleeves. Optional tungsten carbide shaft sleeves + enclosed oil-lubricated gearbox. Tested: transmission efficiency decay ≤2%/year in 0.01% sand content, extending lifespan 3×.

Q4: What structural reinforcements are needed for ultra-deep wells (>200 m)?

Recommendations: ① Upgrade transmission shaft to 304 stainless steel + add guide bearings every 4–6 m; ② Increase column pipe wall thickness by 10%–15%; ③ Reinforce wellhead foundation + add anti-sway brackets. Provide well depth for custom evaluation.

Q5: How does enclosed gearbox achieve ≥95% transmission efficiency with fast heat dissipation?

Uses spiral bevel gears + forced oil circulation lubrication. Gear meshing precision reaches ISO 1328-1 Grade 6. Combined with external heat sink design, tested full-load efficiency ≥95%, temperature rise ≤35 K.

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