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Chao Dun Machinery (Zhejiang) Co., Ltd

CDLF Series Vertical Multistage Stainless Steel Centrifugal Pump-CDLF

Product Overview

The CDL/CDLF Series Vertical Multistage Centrifugal Pump is a non-self-priming sectional multistage centrifugal pump featuring a direct-coupled motor with tie-rod fastened pressure-resistant casing and coaxial inlet/outlet configuration, enabling compact in-line pipeline installation.

Resolves four critical operational risks: inability to deploy conventional multistage pumps in space-constrained layouts, motor damage from dry running/phase loss/overload, complex maintenance disassembly, and lack of integrated system protection.

Suitable for building secondary boosting, industrial pure water transfer, municipal circulation systems, and HVAC applications requiring high head, low flow, coaxial in-line installation, and intelligent motor protection.

Product Advantages

Extended Service Life: Tungsten carbide mechanical seals + 304/316 stainless steel wetted parts resist wear, corrosion & cavitation. Design lifespan ≥12 years—over 35% longer than standard cast-iron multi-stage pumps.

Significant Energy Savings: CFD-optimized hydraulic model + resin-sand precision cast impellers improve rated efficiency by 15%+. Combined with VFD on-demand regulation, annual electricity costs drop by 20%–30%.

Lower Maintenance Costs: Back-pull-out structure + drain/pressure ports enables seal/bearing inspection without disconnecting inlet/outlet piping. Single technician completes maintenance within 45 minutes, reducing labor costs by 50%.

Lightweight & Compact Design: Motor-pump direct coupling + tie-rod pressure cylinder eliminates heavy baseplate & coupling guard. Overall weight reduced by ~20% for equivalent power ratings, lowering floor load requirements.

Faster Installation: Coaxial inlet/outlet arrangement + pre-aligned flanges with horizontal suction/vertical discharge adapts to multiple piping schemes. Standard units reach commissioning readiness within 2 hours from unboxing, compressing installation cycle by 40%.

Application Scenarios

Building Water Boosting: Domestic water supply for high-rise/super high-rise buildings, fire pressure stabilization, hotel hot water circulation, residential secondary water supply.

Industrial Process Water: Process pure water transport, cooling water circulation, boiler feedwater, RO high-pressure supply for electronics/pharmaceutical/food/chemical industries.

Municipal & Water Treatment: Waterworks boosting, sewage lifting station, reclaimed water reuse systems, seawater desalination pretreatment.

HVAC & Energy Systems: Central AC chilled/cooling water circulation, district heating networks, solar hot water system boosting.

Media Compatibility: Thin, clean, non-flammable/explosive liquids, free of solids or fibers. CDL suits non-corrosive media; CDLF suits mildly corrosive conditions.

Technical Parameters

Model Designation

Product Structure Diagram

NO. Component Material AISI/ASTM
1 Electric Motor Assembly
3 Motor Bracket Cast Iron/Ductile Iron
4 Mechanical Seal Assembly
5 Discharge Guide Vane Stainless Steel AISI304
6 Guide Vane Stainless Steel AISI304
7 Bearing Bracket with Guide Vane Stainless Steel AISI304
8 Diffuser Stainless Steel AISI304
11 Pump Bearing Cemented Carbide
12 Impeller Stainless Steel AISI304
13 Shaft Stainless Steel AISI304、AISl316L
14 Impeller Spacer Stainless Steel AISI304
15 Pressure Barrel Stainless Steel AISl304
16 Coupling Carbon Steel/Metal Powder
3 Seal Chamber Stainless Steel AISI304
9 Suction Stainless Steel AISI304
10 Baseplate Cast Iron

 

 

 

 

 

 

 

 

 

 

 

 

NO. Component Material AISI/ASTM
1 Electric Motor Assembly
2 Pump Head Cast Iron/Ductile Iron
4 Mechanical Seal Assembly
5 Discharge Guide Vane Stainless Steel AISI304
6 Guide Vane Stainless Steel AISI304
7 Bearing Bracket with Guide Vane Stainless Steel  

AISI304

8 Diffuser Stainless Steel AISI304
9 Suction Cast Iron
11 Pump Bearing Cemented Carbide
12 Impeller Stainless Steel AISI304
13 Shaft Stainless Steel AISI304、AISI316L
14 Impeller Spacer Stainless Steel AISI304
15 Pressure Barrel Stainless Steel AISI304
16 Coupling Carbon Steel/Metal Powder

 

16 Coupling Carbon Steel/Powder Metallurgy
3 Pump Head Liner Stainless Steel AISl304
9 Suction Stainless Steel AISI304
10 Baseplate Cast Iron

Performance Data & Dimensions Table

Model Matched Motor(KW) Flow Rate(m²h) 1 1.2 1.6 2 24 2.8 3.2 Dimensions(mm) Pump Weight(kg)
B1 B2 H D1 D2
CDL(F2-20 0.75  

 

 

 

 

 

 

 

 

 

 

 

 

 

Head

(m)

18 17 16 15 13 12 10 304 250 554 170 142 20
CDLF2-30 0.75 27 26 24 22 20 18 15 322 250 572 170 142 20
CDLF)2-40 0.75 36 35 33 30 26 24 20 340 250 590 170 142 22
CDLF2-50 0.75 45 43 40 37 33 30 25 358 250 608 170 142 23
CDL(F2-60 0.75 54 52 50 45 40 36 30 376 250 626 170 142 26
CDLF2-70 0.75 63 61 57 52 47 41 35 394 250 644 170 142 26
CDL(F2-80 1.1 72 70 65 60 54 48 40 412 250 662 170 142 28
CDLF2-90 1.1 81 78 73 67 61 54 45 430 250 680 170 142 28
CDL(F2-100 1.1 90 87 81 75 67 59 50 448 250 698 170 142 29
CDL(F2-110 1.1 98 95 89 82 73 64 55 466 250 716 170 142 29
CDL(F2-120 1.5 108 104 98 90 81 71 60 494 295 789 190 155 35
CDLF2-130 1.5 116 114 106 98 89 78 65 512 295 807 190 155 35
CDL(F2-140 1.5 126 122 115 105 95 84 70 530 295 825 190 155 36
CDLF2-150 1.5 134 130 123 112 100 90 75 548 295 843 190 155 36
CDL(F2-160 2.2 144 139 132 120 107 96 80 566 295 861 190 155 37
CDLF2-170 2.2 153 148 140 128 114 102 85 584 295 879 190 155 37
CDLF2-180 2.2 161 157 148 136 121 108 90 602 295 897 190 155 41
CDLIF2-190 2.2 170 166 156 144 128 114 95 620 295 915 190 155 41
CDL(F2-200 2.2 179 175 164 151 135 120 100 633 295 928 190 155 42
CDLIF2-210 2.2 188 184 172 158 142 126 105 641 295 936 190 155 42
CDLF2-220 2.2 197 192 180 165 14配 132 110 659 295 954 190 155 43
CDLF2-230 3 206 201 189 174 156 139 115 687 330 1017 197 165 51
CDL(F2-240 3 215 210 197 182 163 146 120 705 330 1035 197 165 51
CDLF2-250 3 224 219 206 190 171 152 125 723 330 1053 197 165 52
CDLF2-260 3 232 228 214 198 179 158 130 741 330 1071 197 165 52

Dimensions for single-phase and explosion-proof motors may vary. Please contact us for detailed specifications.

Operating Conditions

Media Requirements:

Applicable media: Clean, low-viscosity, non-flammable and non-explosive liquids

Solid content limit: Free from solid particles or fibers

Temperature Limits:

Standard type media temperature: -15°C ~ +70°C

Hot water type media temperature: -15°C ~ +105°C

Ambient Conditions:

Ambient temperature: ≤40°C

Altitude: ≤1000 m

Compliance & Certifications

National Standard Compliance: Strictly manufactured per GB/T 5657-2013 “Centrifugal pumps technical conditions (Class III)” & JB/T 2727-2014 “Vertical multi-stage centrifugal pumps”. Hydraulic performance & mechanical safety 100% compliant.

International Quality System: ISO 9001:2015 certified. Core pressure-bearing components evaluated per CE/PED 2014/68/EU, meeting EU/US market entry requirements.

Motor Protection Certification: Standard IP55 motors, optional IP54 outdoor type, compliant with IEC 60034 rotating electrical machines standards, suitable for humid/dusty industrial environments.

Factory Inspection Standard: Every unit undergoes 1.5× rated pressure hydrostatic test (5-min hold) + G2.5 dynamic balance calibration + leakage test (≤3 drops/min), guaranteeing zero-fault delivery.

OEM & CUSTOM

Fast Standard Delivery: Covers flow 1–500 m³/h, head 20–300 m. Standard 304 stainless steel + IP55 motors. Technical confirmation & sample prototyping within 72 hours.

Deep Customization Capabilities:

Material Upgrade: Wetted parts optional in 316L, duplex 2205, or PTFE-lined for high-chloride/mild acid-alkali media.

Seals & Motors: Optional high-temp mechanical seals (up to 105℃), explosion-proof motors (Ex d IIB T4), IE4 ultra-efficiency or VFD-dedicated motors.

Structural Adaptation: Flange standard switching (GB/ANSI/DIN/JIS), reinforced base, pre-installed flexible joints, outdoor rain-proof canopy.

Intelligent Expansion: Pre-wired interfaces for pressure/flow/dry-run sensors; supports VFD cabinets, IoT remote monitoring, intelligent protection modules (dry-run/phase-loss/overload).

Please contact us for customization inquiries. Our engineering team delivers process proposals within 48 hours.

Installation Guidelines

Installation Key Points:

1.Mount pump vertically on solid foundation. Tighten anchor bolts symmetrically. Ensure shaft verticality deviation ≤0.5 mm/m to prevent seal failure from misalignment.

2.Connect inlet/outlet with flexible rubber joints. Never transmit pipe stress to pump body. Provide independent supports for inlet/outlet piping.

3.Motor junction box faces outward. Secure cable along pipe wall. Grounding resistance ≤4 Ω. Manually rotate shaft 3 turns before startup.

4.Prime pump & vent air. Confirm full liquid via top drain/pressure ports. Jog test to verify rotation (clockwise from motor end).

Commissioning Process: Prime & vent → Jog test for direction → No-load run 5 min → Slowly open discharge valve to rated duty → Record current/pressure/vibration/temp rise → Acceptance.

Request the “CDL/CDLF Vertical Multi-Stage Centrifugal Pump Installation & Maintenance Manual” (PDF/English version) for complete dimensional drawings, flange specs, and commissioning logs.

FAQ

Q1: How does back-pull-out design enable maintenance without disconnecting piping?

After loosening tie-rods, motor + bracket + impeller assembly can be pulled out rearward as a unit. Core components (seals/bearings/impellers) are exposed for maintenance without disconnecting inlet/outlet pipes.

Q2: How to select between CDL and CDLF material configurations?

CDL standard 304 SS suits clean water/non-corrosive media; CDLF standard 316 SS suits mild corrosive conditions with chlorides/weak acids-alkalis. For strong corrosion, customize duplex steel/PTFE-lined solution.

Q3: How does intelligent protection system guard against dry-run/phase-loss/overload?

Built-in dry-run sensor monitors pump chamber liquid level. Phase-loss/overload protection integrated in motor control circuit. Fault signal triggers auto-shutdown within 0.5 seconds to prevent motor burnout.

Q4: What customizations are needed for hot water type (≤105℃)?

Upgrade high-temp mechanical seals (FKM O-rings + SiC mating faces) + pump body insulation jacket + enhanced motor cooling. Specify max media temperature when ordering.

Q5: What adjustments are needed for altitudes >1000m?

Cooling & insulation strength drop ~10%/1000m due to thin air. Derate 10%–15% or add forced cooling fan. Provide actual altitude for custom evaluation.

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